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BAADER 581 Pro
Filleting and Trimming of Farmed Salmon, Trout, Wild Caught Coho, Sockeye, Tuna and Similar
Robust – Reliable - Intelligent
Mastering the Art of Filleting
We watched human hand filleting pros to see how finely and precisely they separate the fillet from the main bone by hand. Then the challenge was to do it as well - or better.
The BAADER 581 Pro is the latest innovation in the filleting section from BAADER. It represents probably the most powerful and advanced filleting machine in the world.
These in-depth studies resulted in the development of the BAADER 581 Pro’s most innovative optional feature: the dynamic back knife.
The optional dynamic back knife offers outstanding possibilities for increasing the yield of the fillet and makes BAADER 581 Pro a yield winner. Depending on the fish's anatomy, the knives are automatically adapting to the upper back area of every single salmonid leaving as little flesh on the frame as a hand filleter would. Very narrow in the tail section but opening up to the wider backbones in the neck area. The result changes the common understanding of yield expectations for machine filleting.
The new layout of the BAADER 581 Pro has a 20% smaller footprint compared to its predecessor by streamlining the housing. The recently designed housing also reduces processing noise for a quieter production atmosphere.
It features individual fish measurement, offering operational flexibility for a wide range of fish species and different kinds of conditions.
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Learn more about BAADER 581 Pro
Optimizing Output: How the BAADER 581 Pro came into being
Then the challenge was to do it as well – or even better”, says Mirko Pagels, who led the R&D team for the BAADER 581 Pro. “Depending on the fish’s anatomy, the knife is automatically adapted to the backbone. Individually, for every single fish.”
BAADER Sells Salmon Line to Skagerak Processing A/S
“Based on our research and experience we have chosen the salmon line from BAADER because it will guarantee us a reliable performance and most of all high yield.” says Bård Sekkingstad, Owner of Sekkingstad AS.
Good accessibility for easy maintenance
Hygienic design leads to longer product shelflife
Outstanding yield even in the flankarea
Easy digital machine control, setting and efficiency management
Less trimming is required
Benefits
- High speed – up to 25 fish/min.
- Consistent output quality – day in, day out
- Suitable for a range of different species (e.g. trout or wild salmon)
- Suitable for a wide range of fish qualities – from pre-rigor to defrosted, soft fish
- Easy to adjust and to maintain
Technical Data
- Working range (approx.)
Farmed salmon (gutted): 2 - 7 kg
Farmed trout (gutted): 1.2 - 5 kg
Wild caught coho (H&G): 2 - 4 kg
Wild caught sockeye (H&G): 2 - 4 kg
other species on request - Throughput
Up to 25 fish/min
(optional with belly trim cutter - no speed reduction)
Features
Hygienic, Open and Flexible Design
- Consistent product flow - no stops
- Very gentle handling of the fish - less downgrades
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Machine Details
The new BAADER 608 takes the BAADERING technology to the next level. Thanks to its improved design, this machine is the most innovative and hygienic of its kind. It sets new standards for food quality, value creation and process reliability, as well as for user-friendliness. This technology does not only add value but also improves sustainability by increasing resource efficiency.
Hygienic Design
The BAADER 608 raises the benchmark for food safety and hygiene. The surface on the inside of the new front plate, is smooth, making it easier to keep clean. Dispense with support rollers, improves hygiene. There are no duplications and no screw connections.
The pressure roller can be lowered even further for better handling, cleaning and adjustment options. All axes and bolts are now rounded, eliminating a potential source of germs. The tension rollers for the support chain are now covered and thus easier to keep sterile and clean, thanks to its smooth surface.
Draining slant son and in the housing ensure water drains from anywhere.
The machine recirculates excess lubricating grease, so it cannot drip through lubricating holes.
The pressure roller can be lowered even further for better handling, cleaning and adjustment options. All axes and bolts are now rounded, eliminating a potential source of germs. The tension rollers for the support chain are now covered and thus easier to keep sterile and clean, thanks to its smooth surface.
Draining slant son and in the housing ensure water drains from anywhere.
The machine recirculates excess lubricating grease, so it cannot drip through lubricating holes.
Value Creation
The BAADER 608 provides maximum yield while ensuring the highest product quality. Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
Various parameters, such as pressure or distance between single products, can be set for different products and retrieved at any time. This ensures that quality and yield remain consistent, and results are reproducible.
A new kind of product scraper conveys the product from the machine with maximum care, minimizing the contact between product and machine, and thus ensures the product retains its structure. A discharge belt for residues instead of a slide as in older versions, operates without interruptions.
Various parameters, such as pressure or distance between single products, can be set for different products and retrieved at any time. This ensures that quality and yield remain consistent, and results are reproducible.
A new kind of product scraper conveys the product from the machine with maximum care, minimizing the contact between product and machine, and thus ensures the product retains its structure. A discharge belt for residues instead of a slide as in older versions, operates without interruptions.
User Friendliness
The BAADER 608 is very user-friendly, thereby increasing workers’ welfare.
The new hydraulic perforated drum tension is more ergonomic to handle. The new front plate can be opened without any tools and with less process interruption. Quick and easy access to the interior facilitates assembly and maintenance of the machine.
The new control panel is easy to handle with no manual settings required.
The BAADER 608 is ready for the future and comes with an interface for further data processing.
The new hydraulic perforated drum tension is more ergonomic to handle. The new front plate can be opened without any tools and with less process interruption. Quick and easy access to the interior facilitates assembly and maintenance of the machine.
The new control panel is easy to handle with no manual settings required.
The BAADER 608 is ready for the future and comes with an interface for further data processing.
Process Reliability
The BAADERING process provides reproducible results, thus enabling the standardization of raw materials. It ensures maximum yield and high process reliability.
Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
The squeezing belt and support chain tension automatically adjust to varying product sizes, so there is no need for manual settings after changing the perforated drum.
Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
The squeezing belt and support chain tension automatically adjust to varying product sizes, so there is no need for manual settings after changing the perforated drum.
Options
Dynamic Back Knife
- More yield due to dynamic cutting process along the main bone
- Knife pair is very narrow in the back and wider in the neck area
- Adjust itself to fish size without further tool usage
- Significantly less flesh remaining on the main bone
Belly Trim Cutter
- Photoelectric belly trim measuring system provides quick and accurate results without speed reduction
- Trimming parameters controlled via touch panel
- Quick changeover for different trim variations
Even small fish –big yield
- Small fish possible with optional small fish kit
- Cod from 550g – 2,500g h&g
- High speed for small fish (with optional small fish kit)
- Smart recipe management
High flexibility to different species and conditions
- Adaptable recipe management system allows for changes during operation
- Individual fish measurement
- High operational flexibility for different fish species and conditions
Optimal fillet quality
- Computer controlled active cutting tools
- Smooth surface as a result of reduced fillet stress during processing
- No gaping
High capacity, high throughput
- Consistent product flow – no stops
- Very gentle handling of the fish – fewer downgrades
- Fillets leave the machine tail first for subsequent skinning
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Efficient Trimming with Maximum Flexibility -Automatic Trimming Solution BAADER 988
Dennis Peukert, Sales Manager, highlights how optimizations and innovations like camera analysis and machine software lead to a high performance of the BAADER 988 in trimming up to 50 fillets per minute all day long.
The flexibility of the machine offers the possibility to choose the most profitable trim by using so called super recipes.
With Dennis Peukert
2:20 | Release Date 2.11.2020
Introducing a World Premiere – Dynamic Back Knife
Filleting and Trimming Solution BAADER 581 Pro #1
Mirko Pagels, Manager Research & Development at BAADER, launch the BAADER 581 Pro – a filleting machine that represents the next generation in the evolution of robust, reliable and intelligent BAADER filleting solution for salmonids highlighting its most innovative feature: the dynamic back knife.
With Mirko Pagels
2:45 | Release Date 26.10.2020
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