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Optimizing the Value of every Fillet
Manual trimming of fillets is a very labour-intensive process and the result depends on the operators at the trimming table. Yield and accuracy can vary significantly from operator to operator and from day to day.
The BAADER 988 Trimming Machine automates the trimming process almost completely, thus reducing the need for manual labour for this process to a minimum. It consistently provides a high level of cutting quality according to the pre-set demands.
The BAADER 988 is an automatic trimming machine suitable for a range of salmonids. It drastically reduces the need for manual trimming and results in a consistently high level of trimming quality. It incorporates an advanced yield-saving process whereby each fillet is evaluated by size, volume, colour grade and trim category.
The BAADER 988 then calculates the optimal cutting pattern based on the evaluated parameters.
As each fillet is evaluated, the specific grading information/signal can be used for subsequent sorting into different processes – fillets of a specific color or size for example. In addition, each fillet can be trimmed or not, depending upon this grading information.
The BAADER 988 enables processors to ‘design’ specific trims compiled from the belly, back and the surface of the fillets.
The BAADER 988 maximizes production value, yield, throughput and quality.
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Learn more about BAADER 581 Pro
Optimizing Output: How the BAADER 581 Pro came into being
Then the challenge was to do it as well – or even better”, says Mirko Pagels, who led the R&D team for the BAADER 581 Pro. “Depending on the fish’s anatomy, the knife is automatically adapted to the backbone. Individually, for every single fish.”
BAADER Sells Salmon Line to Skagerak Processing A/S
“Based on our research and experience we have chosen the salmon line from BAADER because it will guarantee us a reliable performance and most of all high yield.” says Bård Sekkingstad, Owner of Sekkingstad AS.
Good accessibility for easy maintenance
Hygienic design leads to longer product shelflife
Outstanding yield even in the flankarea
Easy digital machine control, setting and efficiency management
Less trimming is required
Benefits
- High speed trimming – up to 50 fillets/min.
- Trimming on demand
- Easy adjustment to market requirements
- Highly accurate trimming
Technical Data
- Fish species
Salmon, sea trout, wild salmon - Working range (approx.)
Fillet length: 300–750 mm
Fillet width: max. 250 mm - Throughput
Up to 50 fillets/min
(25 fillets each lane) depending on fillet size
Features
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Machine Details
The new BAADER 608 takes the BAADERING technology to the next level. Thanks to its improved design, this machine is the most innovative and hygienic of its kind. It sets new standards for food quality, value creation and process reliability, as well as for user-friendliness. This technology does not only add value but also improves sustainability by increasing resource efficiency.
Hygienic Design
The BAADER 608 raises the benchmark for food safety and hygiene. The surface on the inside of the new front plate, is smooth, making it easier to keep clean. Dispense with support rollers, improves hygiene. There are no duplications and no screw connections.
The pressure roller can be lowered even further for better handling, cleaning and adjustment options. All axes and bolts are now rounded, eliminating a potential source of germs. The tension rollers for the support chain are now covered and thus easier to keep sterile and clean, thanks to its smooth surface.
Draining slant son and in the housing ensure water drains from anywhere.
The machine recirculates excess lubricating grease, so it cannot drip through lubricating holes.
The pressure roller can be lowered even further for better handling, cleaning and adjustment options. All axes and bolts are now rounded, eliminating a potential source of germs. The tension rollers for the support chain are now covered and thus easier to keep sterile and clean, thanks to its smooth surface.
Draining slant son and in the housing ensure water drains from anywhere.
The machine recirculates excess lubricating grease, so it cannot drip through lubricating holes.
Value Creation
The BAADER 608 provides maximum yield while ensuring the highest product quality. Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
Various parameters, such as pressure or distance between single products, can be set for different products and retrieved at any time. This ensures that quality and yield remain consistent, and results are reproducible.
A new kind of product scraper conveys the product from the machine with maximum care, minimizing the contact between product and machine, and thus ensures the product retains its structure. A discharge belt for residues instead of a slide as in older versions, operates without interruptions.
Various parameters, such as pressure or distance between single products, can be set for different products and retrieved at any time. This ensures that quality and yield remain consistent, and results are reproducible.
A new kind of product scraper conveys the product from the machine with maximum care, minimizing the contact between product and machine, and thus ensures the product retains its structure. A discharge belt for residues instead of a slide as in older versions, operates without interruptions.
User Friendliness
The BAADER 608 is very user-friendly, thereby increasing workers’ welfare.
The new hydraulic perforated drum tension is more ergonomic to handle. The new front plate can be opened without any tools and with less process interruption. Quick and easy access to the interior facilitates assembly and maintenance of the machine.
The new control panel is easy to handle with no manual settings required.
The BAADER 608 is ready for the future and comes with an interface for further data processing.
The new hydraulic perforated drum tension is more ergonomic to handle. The new front plate can be opened without any tools and with less process interruption. Quick and easy access to the interior facilitates assembly and maintenance of the machine.
The new control panel is easy to handle with no manual settings required.
The BAADER 608 is ready for the future and comes with an interface for further data processing.
Process Reliability
The BAADERING process provides reproducible results, thus enabling the standardization of raw materials. It ensures maximum yield and high process reliability.
Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
The squeezing belt and support chain tension automatically adjust to varying product sizes, so there is no need for manual settings after changing the perforated drum.
Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
The squeezing belt and support chain tension automatically adjust to varying product sizes, so there is no need for manual settings after changing the perforated drum.
Even small fish –big yield
- Small fish possible with optional small fish kit
- Cod from 550g – 2,500g h&g
- High speed for small fish (with optional small fish kit)
- Smart recipe management
User-friendly settings
- Specific trim parameters can be stored in a recipe management system
- Settings can be changed during production
- Easy adjustment to market requirements
Fillet visualization
- A camera system detects color, length, width, volume and
- Orientation of the fillet and calculates the cutting patterns
- Melanin spot recognition
- Color detection can be used to define the color category
Flexibility on demand
- Trim cuts on demand following the visual data information
- Relevant parameters can be changed during operation
- Full flexibility to select specific cuts
- Optional tail cutter is available
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Efficient Trimming with Maximum Flexibility -Automatic Trimming Solution BAADER 988
Dennis Peukert, Sales Manager, highlights how optimizations and innovations like camera analysis and machine software lead to a high performance of the BAADER 988 in trimming up to 50 fillets per minute all day long.
The flexibility of the machine offers the possibility to choose the most profitable trim by using so called super recipes.
With Dennis Peukert
2:20 | Release Date 2.11.2020
Mechanical Precision Paired with Digital Intelligence – Automatic Trimming Solution BAADER 988
Patrick Möller, Team Leader After Sales Service, explains easy service handling and recipes’ management on the BAADER 988 as well as corresponding standard equipment like remote service and data management. The open architecture additionally helps servicing and cleaning the machine easily.
With Patrick Möller
1:31 min | Release Date 02.11.2020
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