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Partner in Fish Processing
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Faster, cleaner and traceable
Signifiant Increase in Efficiency and Speed!
A perfect final fish product requires a perfect gutting. And what defines a perfect gutting is a clean and precise princess cut at a revolutionary speed. That is what the BAADER 144 Gutting and Inspection Solution does. Some call it a cash machine; others call it a workhorse as it is able to process up to 25 fish per minute.
The BAADER 144 Gutting Machine has a revolutionary design that pushes the boundaries of gutting speed, cleaning performance and working range, while also maximizing hygiene and inspection demands.
When combined with the BAADER 1570 Speed Feed System, the BAADER 144 is the world’s only high-speed gutting machine that can operate virtually without human intervention at an industrial level.
Individual fish handling and state-of-the-art motion control allows for a speed-optimized gutting result.
The integrated inspection camera system in conjunction with the respective software closely monitors and evaluates the gutting operation and detects any defects. The quality level is adjustable to the end customers’ demands.
B’Logic® Process Navigator air BAADER 144 is our dedicated software solution for performance monitoring and yield control.
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Learn more about BAADER 581 Pro
Optimizing Output: How the BAADER 581 Pro came into being
Then the challenge was to do it as well – or even better”, says Mirko Pagels, who led the R&D team for the BAADER 581 Pro. “Depending on the fish’s anatomy, the knife is automatically adapted to the backbone. Individually, for every single fish.”
BAADER Sells Salmon Line to Skagerak Processing A/S
“Based on our research and experience we have chosen the salmon line from BAADER because it will guarantee us a reliable performance and most of all high yield.” says Bård Sekkingstad, Owner of Sekkingstad AS.
Good accessibility for easy maintenance
Hygienic design leads to longer product shelflife
Outstanding yield even in the flankarea
Easy digital machine control, setting and efficiency management
Less trimming is required
Benefits
- High speed – up to 25 fish/min.
- Wide working range without manual adjustment
- Highly consistent and flawless cleaning result – even with larger fish
- Rapid changeover between species
- Significant reduction in machine cleaning time
- Camera detection of final gutting result
- Dashboard showing real-time and log information on all mobile devices
- Small fish kit optional available*
Technical Data
- Working range (approx.)
Salmon: 2.0 - 11.0 kg
Small Salmon*: 1.3 - 3.5 kg
Sea Trout: 2.0 - 9.0 kg
Small Sea Trout*: 1.3 - 3.5 kg
Coho: 1.5 - 4.5 kg - Throughput (stand-alone machine)
Salmon: up to 25 fish/min
Small Salmon*: up to 22 fish/min
Sea Trout: up to 22 fish/min
Small Sea Trout*: up to 22 fish/min
Coho: up to 22 fish/min
(depending on fish size)
Features
Machine Details
The new BAADER 608 takes the BAADERING technology to the next level. Thanks to its improved design, this machine is the most innovative and hygienic of its kind. It sets new standards for food quality, value creation and process reliability, as well as for user-friendliness. This technology does not only add value but also improves sustainability by increasing resource efficiency.
Hygienic Design
The BAADER 608 raises the benchmark for food safety and hygiene. The surface on the inside of the new front plate, is smooth, making it easier to keep clean. Dispense with support rollers, improves hygiene. There are no duplications and no screw connections.
The pressure roller can be lowered even further for better handling, cleaning and adjustment options. All axes and bolts are now rounded, eliminating a potential source of germs. The tension rollers for the support chain are now covered and thus easier to keep sterile and clean, thanks to its smooth surface.
Draining slant son and in the housing ensure water drains from anywhere.
The machine recirculates excess lubricating grease, so it cannot drip through lubricating holes.
The pressure roller can be lowered even further for better handling, cleaning and adjustment options. All axes and bolts are now rounded, eliminating a potential source of germs. The tension rollers for the support chain are now covered and thus easier to keep sterile and clean, thanks to its smooth surface.
Draining slant son and in the housing ensure water drains from anywhere.
The machine recirculates excess lubricating grease, so it cannot drip through lubricating holes.
Value Creation
The BAADER 608 provides maximum yield while ensuring the highest product quality. Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
Various parameters, such as pressure or distance between single products, can be set for different products and retrieved at any time. This ensures that quality and yield remain consistent, and results are reproducible.
A new kind of product scraper conveys the product from the machine with maximum care, minimizing the contact between product and machine, and thus ensures the product retains its structure. A discharge belt for residues instead of a slide as in older versions, operates without interruptions.
Various parameters, such as pressure or distance between single products, can be set for different products and retrieved at any time. This ensures that quality and yield remain consistent, and results are reproducible.
A new kind of product scraper conveys the product from the machine with maximum care, minimizing the contact between product and machine, and thus ensures the product retains its structure. A discharge belt for residues instead of a slide as in older versions, operates without interruptions.
User Friendliness
The BAADER 608 is very user-friendly, thereby increasing workers’ welfare.
The new hydraulic perforated drum tension is more ergonomic to handle. The new front plate can be opened without any tools and with less process interruption. Quick and easy access to the interior facilitates assembly and maintenance of the machine.
The new control panel is easy to handle with no manual settings required.
The BAADER 608 is ready for the future and comes with an interface for further data processing.
The new hydraulic perforated drum tension is more ergonomic to handle. The new front plate can be opened without any tools and with less process interruption. Quick and easy access to the interior facilitates assembly and maintenance of the machine.
The new control panel is easy to handle with no manual settings required.
The BAADER 608 is ready for the future and comes with an interface for further data processing.
Process Reliability
The BAADERING process provides reproducible results, thus enabling the standardization of raw materials. It ensures maximum yield and high process reliability.
Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
The squeezing belt and support chain tension automatically adjust to varying product sizes, so there is no need for manual settings after changing the perforated drum.
Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
The squeezing belt and support chain tension automatically adjust to varying product sizes, so there is no need for manual settings after changing the perforated drum.
Even small fish –big yield
- Small fish possible with optional small fish kit
- Cod from 550g – 2,500g h&g
- High speed for small fish (with optional small fish kit)
- Smart recipe management
Salmon gutting inspection
- Innovative machine intelligence monitors the gutting operation and detects any fish defects for separate processing
- The product flow behind the machine can be controlled according to camera detection set-up
Gutting tools
- Newly designed gutting tools move in sync with the fish, allowing for faster gutting and better cleaning
- Very consistent gutting – even with larger fish
- Clean princess cut every time
- The entrails are rapidly removed without being contaminated by water
Transport
- Reliable fish transport through machine thanks to improved system of prism blocks and tail fin clamps
- Gentle fish transport ensures there is no external damage to the fish
Efficient Trimming with Maximum Flexibility -Automatic Trimming Solution BAADER 988
Dennis Peukert, Sales Manager, highlights how optimizations and innovations like camera analysis and machine software lead to a high performance of the BAADER 988 in trimming up to 50 fillets per minute all day long.
The flexibility of the machine offers the possibility to choose the most profitable trim by using so called super recipes.
With Dennis Peukert
2:20 | Release Date 2.11.2020
A Self-Controlling and Regulating MachineGutting and Inspection Solution BAADER 144 #2
René Hensel, Electrical Designer at BAADER, emphasises the BAADER 144 as an intelligent self-controlling and regulating machine and focuses in his considerations on features such as user and maintenance friendliness, service, monitoring and reliable operational stability.
With René Hensel
1:38 min | Release Date 19.10.2020
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