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Processing Overview
Partner in Fish Processing
BAADER Products
Significant increase in efficiency and speed
Full Flexibility and Traceability
Increasing efficiency even higher is possible when the BAADER 144 is deployed in combination with the BAADER 1570 Speed Feed System. This automatic feeding system can seamlessly feed up to eight gutting machines with a nearly 100% hit rate. All fish fed into the system will reach the gutting machine directly with a speed of up to 25 fish per minute.
The BAADER 1570 Speed Feed System is an advanced transportation method at both the infeed and outfeed sides of the BAADER Gutting Solution. In comparison with alternative feeding systems, each fish is transported sideways. This not only significantly increases capacity; it also allows for a reduced transportation speed.
Each fish is dropped into an individual tray and tracked to the corresponding outfeed of the BAADER 1570 Speed Feed System.
Tracking information includes quality criteria such as outside quality and cleaning result as well as the length, width, height and weight of the fish.
When the tray reaches the drop point, it is gently tilted and the fish slides onto the cross-feed conveyor and is delivered directly to the next processing stage. Due to the form of discharge, each tray can be emptied at each drop every time allowing for full production flexibility.
The BAADER 1570 Speed Feed System is suitable both as an infeed system to the BAADER 144 Gutting Machine as well as a takeaway and distribution solution for HOG fish to filleting, HOG packing, freezing etc.
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Learn more about BAADER 581 Pro
Optimizing Output: How the BAADER 581 Pro came into being
Then the challenge was to do it as well – or even better”, says Mirko Pagels, who led the R&D team for the BAADER 581 Pro. “Depending on the fish’s anatomy, the knife is automatically adapted to the backbone. Individually, for every single fish.”
BAADER Sells Salmon Line to Skagerak Processing A/S
“Based on our research and experience we have chosen the salmon line from BAADER because it will guarantee us a reliable performance and most of all high yield.” says Bård Sekkingstad, Owner of Sekkingstad AS.
Good accessibility for easy maintenance
Hygienic design leads to longer product shelflife
Outstanding yield even in the flankarea
Easy digital machine control, setting and efficiency management
Less trimming is required
Benefits
- High speed – up to 25 fish/min.
- Wide working range without manual adjustment
- Highly consistent and flawless cleaning result – also with larger fish
- Rapid changeover between species
- Significant reduction in machine cleaning time
- Camera detection of final gutting result
- Dashboard showing real-time and log information on all mobile devices
Technical Data
- Fish species
Atlantic salmon - Working range (approx.)
2 to 11 kg - Throughput
Up to 200 fish/min.
Features
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Machine Details
The new BAADER 608 takes the BAADERING technology to the next level. Thanks to its improved design, this machine is the most innovative and hygienic of its kind. It sets new standards for food quality, value creation and process reliability, as well as for user-friendliness. This technology does not only add value but also improves sustainability by increasing resource efficiency.
Hygienic Design
The BAADER 608 raises the benchmark for food safety and hygiene. The surface on the inside of the new front plate, is smooth, making it easier to keep clean. Dispense with support rollers, improves hygiene. There are no duplications and no screw connections.
The pressure roller can be lowered even further for better handling, cleaning and adjustment options. All axes and bolts are now rounded, eliminating a potential source of germs. The tension rollers for the support chain are now covered and thus easier to keep sterile and clean, thanks to its smooth surface.
Draining slant son and in the housing ensure water drains from anywhere.
The machine recirculates excess lubricating grease, so it cannot drip through lubricating holes.
The pressure roller can be lowered even further for better handling, cleaning and adjustment options. All axes and bolts are now rounded, eliminating a potential source of germs. The tension rollers for the support chain are now covered and thus easier to keep sterile and clean, thanks to its smooth surface.
Draining slant son and in the housing ensure water drains from anywhere.
The machine recirculates excess lubricating grease, so it cannot drip through lubricating holes.
Value Creation
The BAADER 608 provides maximum yield while ensuring the highest product quality. Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
Various parameters, such as pressure or distance between single products, can be set for different products and retrieved at any time. This ensures that quality and yield remain consistent, and results are reproducible.
A new kind of product scraper conveys the product from the machine with maximum care, minimizing the contact between product and machine, and thus ensures the product retains its structure. A discharge belt for residues instead of a slide as in older versions, operates without interruptions.
Various parameters, such as pressure or distance between single products, can be set for different products and retrieved at any time. This ensures that quality and yield remain consistent, and results are reproducible.
A new kind of product scraper conveys the product from the machine with maximum care, minimizing the contact between product and machine, and thus ensures the product retains its structure. A discharge belt for residues instead of a slide as in older versions, operates without interruptions.
User Friendliness
The BAADER 608 is very user-friendly, thereby increasing workers’ welfare.
The new hydraulic perforated drum tension is more ergonomic to handle. The new front plate can be opened without any tools and with less process interruption. Quick and easy access to the interior facilitates assembly and maintenance of the machine.
The new control panel is easy to handle with no manual settings required.
The BAADER 608 is ready for the future and comes with an interface for further data processing.
The new hydraulic perforated drum tension is more ergonomic to handle. The new front plate can be opened without any tools and with less process interruption. Quick and easy access to the interior facilitates assembly and maintenance of the machine.
The new control panel is easy to handle with no manual settings required.
The BAADER 608 is ready for the future and comes with an interface for further data processing.
Process Reliability
The BAADERING process provides reproducible results, thus enabling the standardization of raw materials. It ensures maximum yield and high process reliability.
Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
The squeezing belt and support chain tension automatically adjust to varying product sizes, so there is no need for manual settings after changing the perforated drum.
Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
The squeezing belt and support chain tension automatically adjust to varying product sizes, so there is no need for manual settings after changing the perforated drum.
Even small fish –big yield
- Small fish possible with optional small fish kit
- Cod from 550g – 2,500g h&g
- High speed for small fish (with optional small fish kit)
- Smart recipe management
Gutting Efficiency
- High-speed feeding solution of up to 200 fish/ min. to feed the BAADER 144 Gutting Machines and BAADER 1870 Wholefish Grader
- Flexible drop off for each tray at every outfeed gate
Gentle handling
- Outfeed realized with chutes for gentle transfer to cross-feed conveyors
- Reduced overall speed due to sideways transport of the fish
Highly automated system
- Reduced contact between operator and fish
- Tracking and tracing along the entire value chain – up- and downstream
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Efficient Trimming with Maximum Flexibility -Automatic Trimming Solution BAADER 988
Dennis Peukert, Sales Manager, highlights how optimizations and innovations like camera analysis and machine software lead to a high performance of the BAADER 988 in trimming up to 50 fillets per minute all day long.
The flexibility of the machine offers the possibility to choose the most profitable trim by using so called super recipes.
With Dennis Peukert
2:20 | Release Date 2.11.2020
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