BAADER 1850

Fillet Grading, Packing and Inspection

Innovative set-up for smart and gentle handling of fish

Full Flexibility and Traceability

Fillets are the most valuable part of the fish and need to be handled with care during processing in order to optimize hygienic packaging.

The packaging area at the end of the processing line is one of the most labour-intensive areas in the entire production, increasing the risks to hygiene and product quality. The more operators handling the fillet, the higher the risk of damage or contamination. As attention to food hygiene by consumers is rising, the need for automation at this stage of processing is becoming more apparent.

Therefore, BAADER designed a solution for smart and gentle handling of fillets at the end of the processing line: the BAADER 1850 Grading and Packaging System.

Reduced fillet handling and gentle transport into boxes ensure that the highest product quality and hygiene standards are maintained. In combination with the BAADER 1860 Fillet Inspector and the bag placing machine provided by their partner Niverplast, this solution allows for a complete automation of the packing process.

B’Logic® is our dedicated software solution for performance monitoring and yield control.

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Learn more about BAADER 581 Pro

Optimizing Output: How the BAADER 581 Pro came into being

Then the challenge was to do it as well – or even better”, says Mirko Pagels, who led the R&D team for the BAADER 581 Pro. “Depending on the fish’s anatomy, the knife is automatically adapted to the backbone. Individually, for every single fish.”

BAADER Sells Salmon Line to Skagerak Processing A/S

“Based on our research and experience we have chosen the salmon line from BAADER because it will guarantee us a reliable performance and most of all high yield.” says Bård Sekkingstad, Owner of Sekkingstad AS.

Benefits

Reduced labour costs due to automation
Higher product quality due to less handling
Tracking of individual fillets into each box
High hygiene standards

Technical Data

Working range (approx.)
Up to 750 mm fillet length
Throughput
Up to 50 fish/min.

Features

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Even small fish –big yield

Small fish possible with optional small fish kit
Cod from 550g – 2,500g h&g
High speed for small fish (with optional small fish kit)
Smart recipe management

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Packing and distribution centre for filleting line

Packing boxes according to customized patterns
Single fillet tracing into boxes or to further value-added processing

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Maintenance of product quality

Reduced fillet handling
Gentle transport into boxes (meat on meat; skin on skin) and onto conveyor belts

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Hygienic design

Open construction, easy cleaning access
Reduced contact to the fillets due with finger trays
Cleaning rack for easy cleaning of all conveyor belts of the system

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Advanced electric control

Equipped with I/O-link technology for detailed monitoring of sensors and machine performance
Easy user interface for smooth operation and flexible adjustments
Motion control of infeed motors allows for precise fillet positioning

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Smart Interplay for Superb ProductsGrading and Packaging BAADER 1860 and 1850 #2

Christian Lohse, Project Sales Engineer highlight both, their individual benefits of the BAADER 1860 Fillet Inspector and the BAADER 1850 Grading System as well as their smart interplay. Supported by the B’Logic Process Navigator Software the system ensures single fillet tracing, rating, smart and safe packaging meat-on-meat and skin-on-skin.

With Christian Lohse

3:27 min | Release Date 16.11.2020