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Processing Overview
Partner in Fish Processing
BAADER Products
Innovative set-up for smart and gentle handling of fish
Full Flexibility and Traceability
Fillets are the most valuable part of the fish and need to be handled with care during processing in order to optimize hygienic packaging.
The packaging area at the end of the processing line is one of the most labour-intensive areas in the entire production, increasing the risks to hygiene and product quality. The more operators handling the fillet, the higher the risk of damage or contamination. As attention to food hygiene by consumers is rising, the need for automation at this stage of processing is becoming more apparent.
Therefore, BAADER designed a solution for smart and gentle handling of fillets at the end of the processing line: the BAADER 1850 Grading and Packaging System.
Reduced fillet handling and gentle transport into boxes ensure that the highest product quality and hygiene standards are maintained. In combination with the BAADER 1860 Fillet Inspector and the bag placing machine provided by their partner Niverplast, this solution allows for a complete automation of the packing process.
B’Logic® is our dedicated software solution for performance monitoring and yield control.
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Learn more about BAADER 581 Pro
Optimizing Output: How the BAADER 581 Pro came into being
Then the challenge was to do it as well – or even better”, says Mirko Pagels, who led the R&D team for the BAADER 581 Pro. “Depending on the fish’s anatomy, the knife is automatically adapted to the backbone. Individually, for every single fish.”
BAADER Sells Salmon Line to Skagerak Processing A/S
“Based on our research and experience we have chosen the salmon line from BAADER because it will guarantee us a reliable performance and most of all high yield.” says Bård Sekkingstad, Owner of Sekkingstad AS.
Good accessibility for easy maintenance
Hygienic design leads to longer product shelflife
Outstanding yield even in the flankarea
Easy digital machine control, setting and efficiency management
Less trimming is required
Benefits
- Reduced labour costs due to automation
- Higher product quality due to less handling
- Tracking of individual fillets into each box
- High hygiene standards
Technical Data
- Working range (approx.)
Up to 750 mm fillet length - Throughput
Up to 50 fish/min.
Features
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Machine Details
The new BAADER 608 takes the BAADERING technology to the next level. Thanks to its improved design, this machine is the most innovative and hygienic of its kind. It sets new standards for food quality, value creation and process reliability, as well as for user-friendliness. This technology does not only add value but also improves sustainability by increasing resource efficiency.
Hygienic Design
The BAADER 608 raises the benchmark for food safety and hygiene. The surface on the inside of the new front plate, is smooth, making it easier to keep clean. Dispense with support rollers, improves hygiene. There are no duplications and no screw connections.
The pressure roller can be lowered even further for better handling, cleaning and adjustment options. All axes and bolts are now rounded, eliminating a potential source of germs. The tension rollers for the support chain are now covered and thus easier to keep sterile and clean, thanks to its smooth surface.
Draining slant son and in the housing ensure water drains from anywhere.
The machine recirculates excess lubricating grease, so it cannot drip through lubricating holes.
The pressure roller can be lowered even further for better handling, cleaning and adjustment options. All axes and bolts are now rounded, eliminating a potential source of germs. The tension rollers for the support chain are now covered and thus easier to keep sterile and clean, thanks to its smooth surface.
Draining slant son and in the housing ensure water drains from anywhere.
The machine recirculates excess lubricating grease, so it cannot drip through lubricating holes.
Value Creation
The BAADER 608 provides maximum yield while ensuring the highest product quality. Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
Various parameters, such as pressure or distance between single products, can be set for different products and retrieved at any time. This ensures that quality and yield remain consistent, and results are reproducible.
A new kind of product scraper conveys the product from the machine with maximum care, minimizing the contact between product and machine, and thus ensures the product retains its structure. A discharge belt for residues instead of a slide as in older versions, operates without interruptions.
Various parameters, such as pressure or distance between single products, can be set for different products and retrieved at any time. This ensures that quality and yield remain consistent, and results are reproducible.
A new kind of product scraper conveys the product from the machine with maximum care, minimizing the contact between product and machine, and thus ensures the product retains its structure. A discharge belt for residues instead of a slide as in older versions, operates without interruptions.
User Friendliness
The BAADER 608 is very user-friendly, thereby increasing workers’ welfare.
The new hydraulic perforated drum tension is more ergonomic to handle. The new front plate can be opened without any tools and with less process interruption. Quick and easy access to the interior facilitates assembly and maintenance of the machine.
The new control panel is easy to handle with no manual settings required.
The BAADER 608 is ready for the future and comes with an interface for further data processing.
The new hydraulic perforated drum tension is more ergonomic to handle. The new front plate can be opened without any tools and with less process interruption. Quick and easy access to the interior facilitates assembly and maintenance of the machine.
The new control panel is easy to handle with no manual settings required.
The BAADER 608 is ready for the future and comes with an interface for further data processing.
Process Reliability
The BAADERING process provides reproducible results, thus enabling the standardization of raw materials. It ensures maximum yield and high process reliability.
Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
The squeezing belt and support chain tension automatically adjust to varying product sizes, so there is no need for manual settings after changing the perforated drum.
Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
The squeezing belt and support chain tension automatically adjust to varying product sizes, so there is no need for manual settings after changing the perforated drum.
Even small fish –big yield
- Small fish possible with optional small fish kit
- Cod from 550g – 2,500g h&g
- High speed for small fish (with optional small fish kit)
- Smart recipe management
Packing and distribution centre for filleting line
- Packing boxes according to customized patterns
- Single fillet tracing into boxes or to further value-added processing
Maintenance of product quality
- Reduced fillet handling
- Gentle transport into boxes (meat on meat; skin on skin) and onto conveyor belts
Hygienic design
- Open construction, easy cleaning access
- Reduced contact to the fillets due with finger trays
- Cleaning rack for easy cleaning of all conveyor belts of the system
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Efficient Trimming with Maximum Flexibility -Automatic Trimming Solution BAADER 988
Dennis Peukert, Sales Manager, highlights how optimizations and innovations like camera analysis and machine software lead to a high performance of the BAADER 988 in trimming up to 50 fillets per minute all day long.
The flexibility of the machine offers the possibility to choose the most profitable trim by using so called super recipes.
With Dennis Peukert
2:20 | Release Date 2.11.2020
Smart Interplay for Superb ProductsGrading and Packaging BAADER 1860 and 1850 #2
Christian Lohse, Project Sales Engineer highlight both, their individual benefits of the BAADER 1860 Fillet Inspector and the BAADER 1850 Grading System as well as their smart interplay. Supported by the B’Logic Process Navigator Software the system ensures single fillet tracing, rating, smart and safe packaging meat-on-meat and skin-on-skin.
With Christian Lohse
3:27 min | Release Date 16.11.2020
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For any questions or follow-up dialogue, don’t hesitate to contact your respective BAADER Sales representative.
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