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Processing Overview
Partner in Fish Processing
BAADER Products
Fully automated high-speed packing
Production Flexibility and Single Fish Traceability
The BAADER 1870 Wholefish Grader sorts the incoming gutted fish into bins and drops a portioned amount of fish into boxes via a takeaway conveyor and a filling station. Each box is automatically packed with fish from both of the distribution conveyors to give the correct head-tail orientation.
The grader can either be used as a stand-alone machine or combined with the BAADER 1570 Speed Feed System to give a highly automated system. The BAADER 1870 Wholefish Grader can handle high capacities of up to 160 fish per minute.
The BAADER 1870 Wholefish Grader allows for Single Fish Tracking that can include additional information, such as the k-factor, digital images from the BAADER 144 Gutting Machine. Such information is collected and attached to the individual boxes leaving the packing line.
Dynamic Bin Allocation controls the number of bins automatically, in accordance with the fish size. This feature ensures that the necessary quantity of bins available for the current production.
The BAADER 1870 Wholefish Grader can be incorporated into a complete system that can include a check weighing solution with Late Order Binding. With such a system, the empty boxes entering the line are tracked by QR code, then weighed for tare weight, fish weight and ice weight, before being labelled and moved into the palletizing area.
No weighing scales are needed as individual fish weights have already been taken inside the BAADER Gutting Area and tracked with the fish. The BAADER 1870 Wholefish Grader handles up to 160 fish per minute.
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Learn more about BAADER 581 Pro
Optimizing Output: How the BAADER 581 Pro came into being
Then the challenge was to do it as well – or even better”, says Mirko Pagels, who led the R&D team for the BAADER 581 Pro. “Depending on the fish’s anatomy, the knife is automatically adapted to the backbone. Individually, for every single fish.”
BAADER Sells Salmon Line to Skagerak Processing A/S
“Based on our research and experience we have chosen the salmon line from BAADER because it will guarantee us a reliable performance and most of all high yield.” says Bård Sekkingstad, Owner of Sekkingstad AS.
Good accessibility for easy maintenance
Hygienic design leads to longer product shelflife
Outstanding yield even in the flankarea
Easy digital machine control, setting and efficiency management
Less trimming is required
Benefits
- Reduced labour costs due to automation
- Single fish tracking into the boxes
- Reduced handling of the fish
Technical Data
- Fish species
Atlantic salmon - Working range (approx.)
2–11 kg
Features
High Speed Packing
- No weighing scales needed, individual fish weights have already been taken inside BAADER Gutting area and tracked with the fish
- BAADER 1870 Wholefish Grader handles up to 160 fish per minute
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Machine Details
The new BAADER 608 takes the BAADERING technology to the next level. Thanks to its improved design, this machine is the most innovative and hygienic of its kind. It sets new standards for food quality, value creation and process reliability, as well as for user-friendliness. This technology does not only add value but also improves sustainability by increasing resource efficiency.
Hygienic Design
The BAADER 608 raises the benchmark for food safety and hygiene. The surface on the inside of the new front plate, is smooth, making it easier to keep clean. Dispense with support rollers, improves hygiene. There are no duplications and no screw connections.
The pressure roller can be lowered even further for better handling, cleaning and adjustment options. All axes and bolts are now rounded, eliminating a potential source of germs. The tension rollers for the support chain are now covered and thus easier to keep sterile and clean, thanks to its smooth surface.
Draining slant son and in the housing ensure water drains from anywhere.
The machine recirculates excess lubricating grease, so it cannot drip through lubricating holes.
The pressure roller can be lowered even further for better handling, cleaning and adjustment options. All axes and bolts are now rounded, eliminating a potential source of germs. The tension rollers for the support chain are now covered and thus easier to keep sterile and clean, thanks to its smooth surface.
Draining slant son and in the housing ensure water drains from anywhere.
The machine recirculates excess lubricating grease, so it cannot drip through lubricating holes.
Value Creation
The BAADER 608 provides maximum yield while ensuring the highest product quality. Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
Various parameters, such as pressure or distance between single products, can be set for different products and retrieved at any time. This ensures that quality and yield remain consistent, and results are reproducible.
A new kind of product scraper conveys the product from the machine with maximum care, minimizing the contact between product and machine, and thus ensures the product retains its structure. A discharge belt for residues instead of a slide as in older versions, operates without interruptions.
Various parameters, such as pressure or distance between single products, can be set for different products and retrieved at any time. This ensures that quality and yield remain consistent, and results are reproducible.
A new kind of product scraper conveys the product from the machine with maximum care, minimizing the contact between product and machine, and thus ensures the product retains its structure. A discharge belt for residues instead of a slide as in older versions, operates without interruptions.
User Friendliness
The BAADER 608 is very user-friendly, thereby increasing workers’ welfare.
The new hydraulic perforated drum tension is more ergonomic to handle. The new front plate can be opened without any tools and with less process interruption. Quick and easy access to the interior facilitates assembly and maintenance of the machine.
The new control panel is easy to handle with no manual settings required.
The BAADER 608 is ready for the future and comes with an interface for further data processing.
The new hydraulic perforated drum tension is more ergonomic to handle. The new front plate can be opened without any tools and with less process interruption. Quick and easy access to the interior facilitates assembly and maintenance of the machine.
The new control panel is easy to handle with no manual settings required.
The BAADER 608 is ready for the future and comes with an interface for further data processing.
Process Reliability
The BAADERING process provides reproducible results, thus enabling the standardization of raw materials. It ensures maximum yield and high process reliability.
Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
The squeezing belt and support chain tension automatically adjust to varying product sizes, so there is no need for manual settings after changing the perforated drum.
Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
The squeezing belt and support chain tension automatically adjust to varying product sizes, so there is no need for manual settings after changing the perforated drum.
Even small fish –big yield
- Small fish possible with optional small fish kit
- Cod from 550g – 2,500g h&g
- High speed for small fish (with optional small fish kit)
- Smart recipe management
Smart bin management
- Dynamic Bin Allocation controls the number of bins according to the fish size
- Quantity of bins for the single sizes can be scaled up or down to adjust to current production
Hygienic design
- Open design and reduced number of components allow for excellent access
- Cleaning platforms along the BAADER 1870 Wholefish Grader are an integral part of the machine
Advanced electric control
- Equipped with I/O-link technology for detailed monitoring of sensors and machine performance
- Easy user interface for smooth operation and flexible adjustments
- Motion control of infeed motors allows for precise fillet positioning
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Efficient Trimming with Maximum Flexibility -Automatic Trimming Solution BAADER 988
Dennis Peukert, Sales Manager, highlights how optimizations and innovations like camera analysis and machine software lead to a high performance of the BAADER 988 in trimming up to 50 fillets per minute all day long.
The flexibility of the machine offers the possibility to choose the most profitable trim by using so called super recipes.
With Dennis Peukert
2:20 | Release Date 2.11.2020
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