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Processing Overview
Partner in Fish Processing
BAADER Products
Fully automated high-speed packing
Production Flexibility and Single Fish Traceability
The BAADER 1870 Wholefish Grader sorts the incoming gutted fish into bins and drops a portioned amount of fish into boxes via a takeaway conveyor and a filling station. Each box is automatically packed with fish from both of the distribution conveyors to give the correct head-tail orientation.
The grader can either be used as a stand-alone machine or combined with the BAADER 1570 Speed Feed System to give a highly automated system. The BAADER 1870 Wholefish Grader can handle high capacities of up to 160 fish per minute.
The BAADER 1870 Wholefish Grader allows for Single Fish Tracking that can include additional information, such as the k-factor, digital images from the BAADER 144 Gutting Machine. Such information is collected and attached to the individual boxes leaving the packing line.
Dynamic Bin Allocation controls the number of bins automatically, in accordance with the fish size. This feature ensures that the necessary quantity of bins available for the current production.
The BAADER 1870 Wholefish Grader can be incorporated into a complete system that can include a check weighing solution with Late Order Binding. With such a system, the empty boxes entering the line are tracked by QR code, then weighed for tare weight, fish weight and ice weight, before being labelled and moved into the palletizing area.
No weighing scales are needed as individual fish weights have already been taken inside the BAADER Gutting Area and tracked with the fish. The BAADER 1870 Wholefish Grader handles up to 160 fish per minute.
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Learn more about BAADER 581 Pro
Optimizing Output: How the BAADER 581 Pro came into being
Then the challenge was to do it as well – or even better”, says Mirko Pagels, who led the R&D team for the BAADER 581 Pro. “Depending on the fish’s anatomy, the knife is automatically adapted to the backbone. Individually, for every single fish.”
BAADER Sells Salmon Line to Skagerak Processing A/S
“Based on our research and experience we have chosen the salmon line from BAADER because it will guarantee us a reliable performance and most of all high yield.” says Bård Sekkingstad, Owner of Sekkingstad AS.
Good accessibility for easy maintenance
Hygienic design leads to longer product shelflife
Outstanding yield even in the flankarea
Easy digital machine control, setting and efficiency management
Less trimming is required
Benefits
- Reduced labour costs due to automation
- Single fish tracking into the boxes
- Reduced handling of the fish
Technical Data
- Fish species
Atlantic salmon - Working range (approx.)
2–11 kg
Features
High Speed Packing
- No weighing scales needed, individual fish weights have already been taken inside BAADER Gutting area and tracked with the fish
- BAADER 1870 Wholefish Grader handles up to 160 fish per minute
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Even small fish –big yield
- Small fish possible with optional small fish kit
- Cod from 550g – 2,500g h&g
- High speed for small fish (with optional small fish kit)
- Smart recipe management
Smart bin management
- Dynamic Bin Allocation controls the number of bins according to the fish size
- Quantity of bins for the single sizes can be scaled up or down to adjust to current production
Hygienic design
- Open design and reduced number of components allow for excellent access
- Cleaning platforms along the BAADER 1870 Wholefish Grader are an integral part of the machine
Advanced electric control
- Equipped with I/O-link technology for detailed monitoring of sensors and machine performance
- Easy user interface for smooth operation and flexible adjustments
- Motion control of infeed motors allows for precise fillet positioning
Gentle handling
- State-of-the-art deflectors are used in the sorting and packing process
- Shallow angled chutes and reduced drop heights allow the fish to be gently handled throughout the packing process
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For any questions or follow-up dialogue, don’t hesitate to contact your respective BAADER Sales representative.
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