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BAADER 582
Filleting of fresh or defrosted whitefish like cod, saithe, haddock, brosme and similar
Robust – Reliable - Intelligent
Automated Flexibility ensures Usability
We watched human hand filleting pros to see how finely and precisely they separate the fillet from the main bone by hand. Then the challenge was to do it as well - or better.
The BAADER 582 is the next generation of whitefish filleting machines, designed to maximize yield, hygiene, performance and fillet quality. All cutting tools are computer controlled. The consistent running of fish through the machine guarantees a higher throughput. Machine settings can be changed during operation and stored in a recipe management system for easier handling.
The fillets produced by the new BAADER 582 are of outstanding quality with very little need for additional trimming.
The BAADER 582 has been specially designed to accept a wide range of different whitefish species and can readily handle high value and soft fish products. The BAADER 582 significantly reduces subsequent trim-work downstream.
B’Logic® is our dedicated software solution for performance monitoring and yield control.
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Learn more about BAADER 581 Pro
Optimizing Output: How the BAADER 581 Pro came into being
Then the challenge was to do it as well – or even better”, says Mirko Pagels, who led the R&D team for the BAADER 581 Pro. “Depending on the fish’s anatomy, the knife is automatically adapted to the backbone. Individually, for every single fish.”
BAADER Sells Salmon Line to Skagerak Processing A/S
“Based on our research and experience we have chosen the salmon line from BAADER because it will guarantee us a reliable performance and most of all high yield.” says Bård Sekkingstad, Owner of Sekkingstad AS.
Good accessibility for easy maintenance
Hygienic design leads to longer product shelflife
Outstanding yield even in the flankarea
Easy digital machine control, setting and efficiency management
Less trimming is required
Benefits
- High flexibility to different species and conditions
- High speed
- Significant reduced trim work downstream
- High value loin area of the best quality
- More A-grade products due to less stress on the fillets
- Less downtime
- Even with soft fish
- Small fish kit available
Technical Data
- Working range (approx.)
Cod: 60 - 105 cm (head on)
Cod (small fish kit): 550g - 2,500 g (h&g)
Saithe: 60 - 105 cm (head on)
Haddock: upon request
Brosme, Ling: max. 6.2 kg (head on)
other species on request
- Throughput: up to 27 fish/min
Throughput - small fish kit: up to 35 fish/min
Features
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Machine Details
The new BAADER 608 takes the BAADERING technology to the next level. Thanks to its improved design, this machine is the most innovative and hygienic of its kind. It sets new standards for food quality, value creation and process reliability, as well as for user-friendliness. This technology does not only add value but also improves sustainability by increasing resource efficiency.
Hygienic Design
The BAADER 608 raises the benchmark for food safety and hygiene. The surface on the inside of the new front plate, is smooth, making it easier to keep clean. Dispense with support rollers, improves hygiene. There are no duplications and no screw connections.
The pressure roller can be lowered even further for better handling, cleaning and adjustment options. All axes and bolts are now rounded, eliminating a potential source of germs. The tension rollers for the support chain are now covered and thus easier to keep sterile and clean, thanks to its smooth surface.
Draining slant son and in the housing ensure water drains from anywhere.
The machine recirculates excess lubricating grease, so it cannot drip through lubricating holes.
The pressure roller can be lowered even further for better handling, cleaning and adjustment options. All axes and bolts are now rounded, eliminating a potential source of germs. The tension rollers for the support chain are now covered and thus easier to keep sterile and clean, thanks to its smooth surface.
Draining slant son and in the housing ensure water drains from anywhere.
The machine recirculates excess lubricating grease, so it cannot drip through lubricating holes.
Value Creation
The BAADER 608 provides maximum yield while ensuring the highest product quality. Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
Various parameters, such as pressure or distance between single products, can be set for different products and retrieved at any time. This ensures that quality and yield remain consistent, and results are reproducible.
A new kind of product scraper conveys the product from the machine with maximum care, minimizing the contact between product and machine, and thus ensures the product retains its structure. A discharge belt for residues instead of a slide as in older versions, operates without interruptions.
Various parameters, such as pressure or distance between single products, can be set for different products and retrieved at any time. This ensures that quality and yield remain consistent, and results are reproducible.
A new kind of product scraper conveys the product from the machine with maximum care, minimizing the contact between product and machine, and thus ensures the product retains its structure. A discharge belt for residues instead of a slide as in older versions, operates without interruptions.
User Friendliness
The BAADER 608 is very user-friendly, thereby increasing workers’ welfare.
The new hydraulic perforated drum tension is more ergonomic to handle. The new front plate can be opened without any tools and with less process interruption. Quick and easy access to the interior facilitates assembly and maintenance of the machine.
The new control panel is easy to handle with no manual settings required.
The BAADER 608 is ready for the future and comes with an interface for further data processing.
The new hydraulic perforated drum tension is more ergonomic to handle. The new front plate can be opened without any tools and with less process interruption. Quick and easy access to the interior facilitates assembly and maintenance of the machine.
The new control panel is easy to handle with no manual settings required.
The BAADER 608 is ready for the future and comes with an interface for further data processing.
Process Reliability
The BAADERING process provides reproducible results, thus enabling the standardization of raw materials. It ensures maximum yield and high process reliability.
Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
The squeezing belt and support chain tension automatically adjust to varying product sizes, so there is no need for manual settings after changing the perforated drum.
Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.
The squeezing belt and support chain tension automatically adjust to varying product sizes, so there is no need for manual settings after changing the perforated drum.
Even small fish –big yield
- Small fish possible with optional small fish kit
- Cod from 550g – 2,500g h&g
- High speed for small fish (with optional small fish kit)
- Smart recipe management
High flexibility to different species and conditions
- Adaptable recipe management system allows for changes during operation
- Individual fish measurement
- High operational flexibility for different fish species and conditions
- Direct fillet transfer to the BAADER 59 Skinner possible for consistent product flow
Optimal fillet quality
- Computer controlled active cutting tools
- Smooth surface as a result of reduced fillet stress during processing
- No gaping
- No blood spotting
- No black belly skin
- White membrane on
High capacity, high throughput
- Consistent product flow – no stoppages
- Very gentle handling of the fish – fewer downgrades
- Fillets leave the machine tail first for subsequent skinning
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Efficient Trimming with Maximum Flexibility -Automatic Trimming Solution BAADER 988
Dennis Peukert, Sales Manager, highlights how optimizations and innovations like camera analysis and machine software lead to a high performance of the BAADER 988 in trimming up to 50 fillets per minute all day long.
The flexibility of the machine offers the possibility to choose the most profitable trim by using so called super recipes.
With Dennis Peukert
2:20 | Release Date 2.11.2020
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