BAADER 408

Heading and Gutting of small Whitefish like Cod, Saithe, Haddock and Tilapia

Exact heading with high capacity and high flexibility

Perfect filleting starts with yield saving heading

The BAADER 408 is a perfect heading solution for gutted and ungutted fish. With its exact ‘curved’ straight head cut fewer scalp and collarbone fragments remain in the trunk which results in less trimming and therefore increased productivity and a higher yield.

The infeed is operator independent and guarantees an exact cut. All forces act on the head instead of the body in order to avoid damage to the trunk and increase the quality of the fillet.

An optional nobbing device or tail cutting device – especially for Hoki – gives flexibility during the process.

A higher speed can be reached with an extended infeed section, which is available as an option.

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BAADER 408

Benefits

  • Very precise ‘curved’ straight head cut
  • Increased productivity because of less trimming
  • All forces act on at the head which results in high-quality fillets
  • High flexibility due to the possibility of integrating nobbing and tail cutting  

Technical Data

  • Fish species
    Cod, saithe, haddock, Baltic cod, tilapia
  • Working range (approx.)
    30–55 cm total fish length
  • Throughput standard version
    70–90 fish/min.
  • Throughput extended version
    Up to 120 fish/min.

Features

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Machine Details
The new BAADER 608 takes the BAADERING technology to the next level. Thanks to its improved design, this machine is the most innovative and hygienic of its kind. It sets new standards for food quality, value creation and process reliability, as well as for user-friendliness. This technology does not only add value but also improves sustainability by increasing resource efficiency.
Hygienic Design
The BAADER 608 raises the benchmark for food safety and hygiene. The surface on the inside of the new front plate, is smooth, making it easier to keep clean. Dispense with support rollers, improves hygiene. There are no duplications and no screw connections.
The pressure roller can be lowered even further for better handling, cleaning and adjustment options. All axes and bolts are now rounded, eliminating a potential source of germs. The tension rollers for the support chain are now covered and thus easier to keep sterile and clean, thanks to its smooth surface.

Draining slant son and in the housing ensure water drains from anywhere.

The machine recirculates excess lubricating grease, so it cannot drip through lubricating holes.
Value Creation
The BAADER 608 provides maximum yield while ensuring the highest product quality. Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.

Various parameters, such as pressure or distance between single products, can be set for different products and retrieved at any time. This ensures that quality and yield remain consistent, and results are reproducible.

A new kind of product scraper conveys the product from the machine with maximum care, minimizing the contact between product and machine, and thus ensures the product retains its structure. A discharge belt for residues instead of a slide as in older versions, operates without interruptions.
User Friendliness
The BAADER 608 is very user-friendly, thereby increasing workers’ welfare.

The new hydraulic perforated drum tension is more ergonomic to handle. The new front plate can be opened without any tools and with less process interruption. Quick and easy access to the interior facilitates assembly and maintenance of the machine.

The new control panel is easy to handle with no manual settings required.

The BAADER 608 is ready for the future and comes with an interface for further data processing.
Process Reliability
The BAADERING process provides reproducible results, thus enabling the standardization of raw materials. It ensures maximum yield and high process reliability.

Its innovative discharge belt increases process reliability ensuring residual materials are continuously discharged.

The squeezing belt and support chain tension automatically adjust to varying product sizes, so there is no need for manual settings after changing the perforated drum.

Even small fish –big yield

  • Small fish possible with optional small fish kit
  • Cod from 550g – 2,500g h&g
  • High speed for small fish (with optional small fish kit)
  • Smart recipe management
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Efficient Trimming with Maximum Flexibility -Automatic Trimming Solution BAADER 988

Dennis Peukert, Sales Manager, highlights how optimizations and innovations like camera analysis and machine software lead to a high performance of the BAADER 988 in trimming up to 50 fillets per minute all day long.

The flexibility of the machine offers the possibility to choose the most profitable trim by using so called super recipes.

With Dennis Peukert

2:20 | Release Date 2.11.2020

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Tell us about your processing requirements and see how our experts can help you improve your quality, throughput and yield.

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